In the maritime industry, corrosion control is a constant challenge, especially for vessels exposed to harsh seawater environments. This case study covers the successful repair and protection of the stern pipe of the Coastal Sathwa vessel, demonstrating the importance of advanced repair materials and processes.
Introduction: The Urgent Need to Combat Corrosion Under Insulation (CUI) Corrosion Under Insulation (CUI) is a significant challenge for industries that rely on insulated piping and equipment, such as the oil, gas, and chemical processing sectors. CUI accounts for up to 10% of all corrosion-related costs in these industries and is responsible for 60% of […]
A renowned entertainment and hospitality group faced a significant challenge when severe pitting was discovered on the hull of their 90-meter-long casino ship. The ship had been in continuous operation in water for six years, making maintenance difficult. The cause of the problem was identified as broken anodes, which led to over 2000 pits on […]
A renowned 660MW power plant in India experienced a hazardous steam leakage incident. The affected line was operating at a high pressure of 140 bar, carrying steam at a temperature of 230°C. The leakage occurred on the body of the Turbine Driven Boiler Feed Pump (TDBFP) flange, posing a significant risk to the plant’s operations […]
When a prominent power plant in India faced a critical valve gland leakage, the situation demanded immediate and expert intervention. The leak, involving steam at a scorching 300°C and a pressure of 150 bar, posed significant risks to both personnel and equipment. Our dedicated online leak sealing team sprang into action, employing our proprietary NES-7A leak sealing compound to tackle this high-stakes challenge.
Our service engineers quickly assessed the situation and implemented NES-7A, known for its exceptional properties in sealing high-temperature and high-pressure leaks. This swift and effective response not only arrested the leakage but also ensured the plant’s operational continuity without significant downtime.
Explore our detailed case study to see how our innovative solutions and expert team managed to safely and efficiently resolve this emergency, maintaining safety and operational integrity at the power plant.
For further insights into our industrial solutions and emergency response capabilities, stay connected with us.
A prominent power plant in India faced a critical issue with steam leakage from a 1″ pipe welding joint, causing concern due to the high pressure and temperature involved. This emergency required immediate attention to prevent further damage and ensure uninterrupted operation of the plant. Challenge: The welding joint, exposed to high heat and water, […]
A severe syngas leak at an Indian fertilizer plant threatened costly downtime. Nicco’s engineer swiftly installed a custom box clamp using NES-2H compound to seal the high-temperature, high-pressure leak. Executed with strict safety measures, the operation avoided shutdown, earning client trust in Nicco’s efficient emergency services.
A prominent brewery unit in India was facing corrosion damage to its electrical control panel due to exposure to fumes. The corrosive environment had caused deterioration, risking the functionality and safety of the control panel. Belzona Solution: To address the corrosion issue, our Belzona Team recommended the use of Belzona 5811. Belzona 5811 – Is a […]
In this case study, we explore the successful application of Belzona products for the repair and protection of a rubber-lined top cover in a chemical plant producing demineralized (DM) water. The vessel handled liquid hydrochloric acid (HCL) with a concentration of approximately 33%, operating at a temperature of 40°C. The chemical plant encountered external corrosion […]
In a critical scenario faced by a prominent carbon black manufacturer in India, a 6-inch 1500 class valve body experienced a severe leakage, releasing steam at a pressure of 150 bar and a temperature soaring to 200°C. To tackle this emergency, our service engineers swiftly intervened, employing a bespoke clamp fabricated as per ASME standards. […]
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