Restoring Wind Girder Integrity at a Leading Chemical Plant in India with Belzona Coatings
In the construction of storage tanks, wind girders (or stiffening rings) play a critical role. They prevent the tank walls from buckling under wind loads, especially when the tank is empty, ensuring structural stability and safety. However, when these girders are compromised by corrosion, the entire tank structure becomes vulnerable.
The Challenge:
A renowned chemical plant in India encountered this exact issue. Their storage tank’s wind girder had suffered severe corrosion, with rust, pitting, and metal flaking visibly compromising the girder’s integrity. If left unaddressed, the structure faced potential failure under environmental stress.
Our Solution:
Upon inspection by our experienced service engineers, we identified the extent of the damage and offered a turnkey solution with our skilled application team, ensuring not just product supply, but a comprehensive service.
Surface Preparation:
The team meticulously prepared the wind girder surface using non-abrasive hand tools, removing rust and ensuring a smooth, clean base without compromising the substrate.
Application of Belzona 1111:
We used Belzona 1111 (Super Metal), our high-performance composite repair material, to rebuild and restore the girder’s surface. Its superior adhesion and resistance to corrosion made it ideal for this application.
The Outcome:
The wind girder was fully restored to its original profile and strength.
The plant benefited from minimal downtime and a cost-effective, long-term solution without the need for structural replacement.
The client praised the seamless coordination, technical expertise, and quality of Belzona products.
If your facility faces similar challenges, reach out for a free consultation. Let us help you safeguard your assets.